Choose your country

Pulldown 2
Pulldown 2
Pulldown 2
Pulldown 2
Pulldown 2
Pulldown 2
Pulldown 2
Pulldown 2
Pulldown 2

ConAgra Brands

Milton, PA USA

The customer

ConAgra Brands is an approximately $8 billion company that combines a rich heritage of making great food with a sharpened focus and entrepreneurial spirit. They are modernizing their iconic food brands, leveraging fresh opportunities and adapting to a changing landscape – all with a culture that’s ready to capture growth and drive shareholder value. The primary brands made at the Milton facility are Chef BoyArdee and Healthy Choice. The conveyors mostly handle meat, pasta and aluminum cans. This facility is one of the biggest in the ConAgra group nationwide.

ConAgra – Milton has been a customer for many years but the relationship really took off in 2013 and has been growing steadily since.

ConAgra Logo

Application

ConAgra was running a competitor’s monolithic belt on their meat grinder infeed. The belt had welded cleats on it, which were loose at the back (gusseted) to allow them to pass over a roller. This caused bacteria build-up under the cleat and the belts were very hard to clean. The design and position of the cleat also meant it easily broke off the belt. If the broken cleat traveled to the hopper/grinder, it contaminated the meat and caused a very expensive shut down.

We suggested switching to a modular belt, which would eliminate the gusset behind the cleat (a source of bacteria build-up) and reduce the potential for cleat breakage and contamination. Forbo provided an all-white POM-CR series 6.1 belt.

ConAgra

Our belting solution

Chef Boyardee meats Prolink. The POM-CR series 6.1 was an immediate hit. Forbo’s belt was less expensive and performed better than the competitor’s product. There were some minor issues, which we addressed later on.

The second belt was modified to include PE cleats, which are more flexible in cold temperatures. It also included one row of blue PE cleats. This was done so that the operative could watch the belt rotate once to identify damaged cleats easily. The one row of blue cleats allowed the operative to just inspect the belt as it moved without having to count the rows of cleats. Once the blue cleats pass by twice, the inspection is complete. The last modification to the second belt involved widening the pocket by approximately 50%. This gave the operative a larger area to load the frozen block of meat into. The wider space reduced the risk of cleats getting broken and contaminating the ground meat.

The third (and final) generation of the belt started with changing it from a flat top to a cone top. The cone top’s peaks helped keep the block of meat in place as it ascended the incline. The belt was also changed to a blue base with blue cleats and one row of white cleats. This was done to make it stand out during the inspection process. A piece of blue belt or cleat is easier to see in the ground meat, possibly saving a particular batch from being wasted. The white belt material was chosen to blend in more easily with the ground meat. The purpose of the single row of white cleats was to assist operatives with inspecting the belt at given intervals so that they wouldn’t have to count flight rows.

ConAgra

Result

The original conversion was done in the main meat room on the conveyor causing the most problems in 2013. Due to lower life cycle costs, less downtime and virtually no contaminated (lost) product, the company decided to retrofit all of the hopper feeders with Prolink. The belts have been running for several years on these applications and ConAgra is very pleased with the results.

We have leveraged the success of the meat room belts into more belts and applications in the plant. We now sell series 10 Prolink belts and monolithic belts for ravioli, spaghetti and pasta handling as well as other meat applications.

This is a huge success story overall and has led us to become the preferred belt supplier in the plant.

ConAgra